Pictured: The Ishida Flex-Line comprises a set of integrated
modules that fit together to make up a variety of complete,
high-efficiency tray packing lines, capable of handling a wide
range of applications
In response to market demand for a truly integrated and fully
flexible tray packing line from a single source, Ishida Europe has
launched the world's first high performance split dual-lane tray
packing system for fresh foods that enables food manufacturers to
create bespoke packing lines for their specific requirements and
achieve significant savings in labour, downtime and
consumables.
The Ishida Flex-Line comprises a set of integrated modules that
fit together to make up a variety of complete, high-efficiency tray
packing lines, capable of handling a wide range of applications
including different packaging materials and pack sizes while
delivering speeds of up to 15 cycles per minute.
The main Flex-Line modules cover filling, sealing, checking and
case-packing. Specific equipment within these includes tray
denesters, multihead weighers, tray fillers and sealers, foreign
body detection, checkweighers, seal testers, label inspection and
end-of-line packing, all of which are tailored to precise product
requirements. All units have been designed to work together in
terms of product handling, signalling, data sharing, data
collection and interfacing.
One key feature of the Flex-Line is its option to run two
different products simultaneously and independently of each other.
Those two products can differ in terms of type, size and weight and
also in the type of tray or film used or in the MAP gas mixture.
They can even be destined for two different end-customers. The
Flex-Line also has the ability to allow one lane to be changed over
while the other remains in operation.
By sourcing all equipment from a single supplier, each system is
fully integrated for maximum efficiency and reliability. Users
benefit in particular from Ishida's extensive expertise and
experience in all areas of food handling and packing. The system is
also highly space efficient to boost return on floor space by up to
50% compared with two traditional single lane systems.
The entire line can be set up via a sophisticated but
easy-to-use control from a single human/machine interface,
including automated set-up and pre-programmed product details, with
minimal manual handling. It also offers advanced remote
supervision, monitoring and analysis.
The result is perfect pack presentation with accurate filling
and intact seals, while end of line quality control and
traceability features ensure correct weight, contamination
protection, seal integrity, correct label position and printed data
accuracy. Such features reduce product giveaway and rework, and
minimise manpower requirements, to deliver a fast return on
investment.
All Flex-Line elements are built to Industrial Design standards
for ease of use, with an open design that benefits from
self-draining curved surfaces and easy access for cleaning and
maintenance, ensuring the entire system can meet the stringent
hygiene standards of fresh food environments.